Rolls Manufacturing

We have a special infrastructure for fabrication of Single/ Double Jacket Rolls in Mirror Finish/ Matt Finish for various applications ranging from Heating / Cooling / Coating / Lamination / Calendaring Etc.

Our Roll Manufacturing process has the following features:

Uniform temperature gradient across the roll : For heating/ Cooling Rolls our special internal construction ensures very low temperature gradient across the entire barrel length of the Roll, resulting in uniform quality and thickness of sheet/film passing between the Rolls.

Hard Chrome Plating : We have over 40 years experience coupled with technology from German consultant, to deliver you the best quality Hard Chrome Plating, of 62-65 HRC hardness & good corrosion resistance.

Roll Surface Hardening : Using specialized techniques we produce a roll with a shell hardenss of 60 HRC & shell depth of 8 mm.

Grinding : We grind your Rolls on precision German machines to produce geometric tolerances in the range of 3-5 microns.

Matt Finish : We can produce different surface roughness values (Ra Values ranging from1-4 microns) in dull/ bright finish, using different parameters in Sand Blasting.

Mirror Finish : Using specialized German Machine we can produce high gloss (lusture) mirror finish of Ra value 0.005 microns.

Embossing : We can produce different embossed finishes on the Roll surface ranging from Knurled/ Diamond Etc.

Dynamic Balancing : We use special manufacturing techniques to ensure cheap replica tag heuer watches that the fabricated Rolls are dynamically balanced to close tolerances, resulting in vibration free running.

Industries Served

Using the above specialized manufacturing techniques, we can Manufacture / Repair various Rolls for the following Industries:

Calender Roll | Take Off Roll

Chill Roll | Stretcher Roll | MDO Roll | Winding Core | Ozone Corona Treatment

Polyester :
Chill Roll | Winding Core | Idler Roll / Guide Roll

Laminate/Sunmaica :
Doctor Roll / Squeezing Roll / Impregnation Roll

Flooring :
Calander Roll | Take off Roll | Idler Roll/ Guide Roll | Single/ Double Jacket- Heating/ Cooling Roll

Sheet Line :
Polishing Rolls | Screw Barrel | Idle Roll/ Guide Roll

Coating Line :
Single / Double Jacket – Heating / Cooling | Winding Core Idler Roll / Guide Roll

Lamination Line :
Single / Double Jacket – Heating / Cooling | Idler Roll / Guide Roll

Inspection Moulding  :
Tie Bar | Ram | Dies

Tape/ Yarn Line :
Godet Roll | Idler Roll / Guide Roll

Press Manufacturer :
Hydraulic Ram